Schematics from Tesla coil plans

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Tesla coil and high-voltage plans

Cardboard Blower Works Like Tesla's Lost Turbine

September, 1965
Page number(s):
230-232
TESLA GAS TURBINE required no compressor, but drew in fuel and air through ingenious one-way conduits. Explosion was not continuous, but Tesla claimed the combustion cycle was fast enough to produce a musical note. Exhaust created a partial vacuum that drew in a fresh charge of fuel and air.

Decades before skin friction began to pester airplane designers, Nikola Tesla harnessed it to produce power. Tesla, the Croatian-born engineer who gave us alternating current and the induction motor, was after a more efficient engine to spin his generators.

The Tesla turbine had no buckets or vanes on its rotor, but only a number of smooth disks closely spaced on a shaft.

THIS HOMEMADE BLOWER, which delivers a respectable air stream on modest power, is based on the principle of Tesla's vaneless turbine. You can build it of cardboard.
TRACE OFF full-size patterns for disks and housing ends from this drawing. To cut disks with compass, bend its point and angle slit for blade so that both are vertical when legs span 2 1/4". Clamp if possible. Punch 1/4" shaft hole first. Slip this on the dowel covering the compass point, and set into hole in base. Cut part way through from one side, then flip over.

The power jet was directed against the edges of the disks, exhausting through holes in them near the shaft.

It works as a blower. Using the same disk rotor, you can build a quiet, effective little blower. It will ventilate a darkroom, cool electronic or projection equipment, or dry negatives, photo prints, or painted objects.

Made of cardboard, the blower shown produced a moderately strong breeze when mounted on a 1/30-hp. motor that runs at 1,525 r.p.m. It hurls air off the rims of its blades, drawing it in through the holes that serve as exhaust ports.

Powerhouse in a hat. Tesla's first model was so small and light for its output as to be a "powerhouse in a hat." Built in Long Island in 1906, it weighed less than 10 lbs., was about six inches in its greatest dimension, and developed 30 hp. when connected to a source of compressed air.

Its rotor consisted of eight flat metal disks 6" in diameter, spaced 1/32" apart on a 1" shaft. The housing had to be 1/64" bigger inside than the disks, for they expanded almost that much at their top speed of 35,000 r.p.m.

A GASKET CUTTER makes short work of the 15 disks. The shaft hole must be accurately centered. If you use a compass, as in the drawing, punch the center and swing the cut from it.

Blowtorch turbine. To dispense with the boiler, Tesla adapted his idea to an internal-combustion turbine, shown in the drawing on page 230 from a 35-year-old contemporary magazine. By the use of one-way conduits of his own design, Tesla achieved a pulse-jet effect fast enough to produce continuous rotation.

Bigger Tesla steam turbines were also built. One made in 1911 turned up 110 hp. with disks only 10" in diameter. But a 500-kw. generating unit with 60" disks suffered from metal fatigue and other ills that beset all turbines.

Because other turbines were already highly developed, it was bypassed. Except for use in an early auto speedometer, in which a driven disk partly rotated a spring-loaded one placed close to it, the principle has lain dormant.

AIR INLET HOLES are best cut with a punch like this, but can be made with a razor blade. Lay them out on one disk, cut out, and use it as a guide for spacing holes in the others.
BLOWER SHAFT shown was turned to fit a small motor. For an experimental setup, clamp the disks on a 1/4" bolt with the head cut off. Chuck in an electric drill or a drill press.
STACK ROTOR DISKS with all air-intake holes aligned. A cardboard washer, small enough not to block these, goes between each two disks. Sandpaper off any burrs or ragged edges.
CUT INTAKE HOLE in the center of each housing end. Glue and tape a 1 7/8"-wide strip between them. Tin-can brackets are riveted to inside housing end and bolted to the motor.

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